详细信息
生产线介绍
QC-Ⅱ型斗自动高速绝缘串联生产线,是在吸收国内外同类产品优点的基础上,参照国际上最高水平的先进技术,采用半自动双盘收线结构。收线速度高、捕线准确、换盘快捷不减速,人工上、下盘。单线质量稳定、生产效率高、经济效益好、完全能满足超五、六类缆单线的要求。
Equipment introduction
QC-Ⅱtype half-automatic high-speed insulation tandem assembly line
QC-Ⅱtype half-automatic high-speed insulation tandem assembly line, it is on the basic of absorption home and aboard production, refer to international highest level advanced technology and adopts half-automatic double-drum take-up structure. It is high speed of take-up, chase wire precise, exchange drum quickly and non-decrease speed, load and unload drum by personnel. Single wire quality is stable, high productive, good economic benefit and is full satisfaction with class-Ⅴ, class-Ⅵ single wire.
生产线组成
1、被动放线架 (negative take-off stand)
一台(1set)
2、扎头机 (rolling head machine)
一台(1set)
3、250/17拉丝机含45kw电机 (250/17 drawing machine with 45KW motor) 一套(1set)
4、连续退火装置带电气控制 (continuous annealing device with electric control) 一套(1set)
5、预热装置 (preheating device) 一台(1set)
6、挤塑机65/25D (65/25D extrusion machine) 一套(1set)
7、30/25色条挤塑机 (30/25 color strip extrusion machine) 一台(1set)
8、进口microdia双色头机 (同心度95%以上) (import microdia double-color machine head(concentricity above 95%)) 一套(1set)
9、真空自动上料机、干燥器(台湾信易) (volume automatic feeding mechanism,drier(Taiwan SHINI)) 一套(1set)
10、色母料自动混料器(上海欧勒产) (color concentrate automatic mixer(Shanghai ON-LINE)) 一台(1set)
11、冷却水槽 (cooling water groove) 一套(1set)
12、牵引水槽 (traction water groove) 一台(1set)
13、吹干器装置 (drier device) 一套(1set)
14、水电容测试仪 (英国Beta) (water capacitance tester(Beta)) 一套(1set)
15、激光测径仪x-y (英国Beta) (Laser caliber gauge(Beta)) 一套(1set)
16、直流火花检测仪(上海欧勒产) (DC spark ltester (Shanghai)) 一台(1set)
17、半自动收线室 (half-automatic take-up room) 一台(1set)
18、全套电气系统 (主要控制器件均为进口) (whole sets of electric system (main control parts is import goods)) 一套(1set)
主要技术参数 Main Technical Data
参数名称 (Specification name) 参数值范围 (Specification value range)
1、进线直径 (inlet wire diameter)
Ф2.5-Ф3.0mm
2、出线直径 (outlet wire diameter) 0.32-0.9mm
3、退火电压 (annealing voltage) Max55V
4、退为电流 (annealing current) Max1000A
5、设计最大生产速度 (max production speed) 1200m/min
6、裸铜线直径偏差 (diameter error of bare copper wire) ±0.002mm
7、绝缘同心度 (insulation concentricity) 95%以上 (above95%)
8、铜线伸率 (extension of copper wire) 15%-24%(伸线率波动±2%) (15%-24%(extension fluctuate±2%))
9、挤出机长径比 (extrusion machine slenderness ratio) 25:1
10、整机生产张力 (production tension of whole machine) ≤20N
11、计米长度 (counting length) 99999.9m
12、绝缘厚度 (insulation thickness) 0.15-0.4mm
13、绝缘外径公差 (insulation out-diameter tolerance) ±0.005mm
14、测径分辩率 (resolution of caliber gauge) 0.001mm
15、收线盘 (take-up drum) PN500
16、总功率 (total power) 100KW
17、外形尺寸 (overall diaension) 32米(长)×2.5米(宽) 32m(L)×2.5m(W)
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